Structure and working principle of coil winding machine

Internal winding machine is a kind of equipment used to wind coils, wire harnesses and other internal ring structure, its control principle usually involves the following aspects:

Motor control: The internal winding machine usually uses the motor to drive the winding tool and the table for movement. The accuracy and speed control of winding can be realized by controlling the speed, direction, acceleration and deceleration of the motor. Usually through PLC (programmable logic controller), servo system, etc., to achieve motor control.

Motion control: The winding tool and table of the internal winding machine need to move in accordance with the set path and mode. Through programming control, determine the track, Angle and speed of the winding tool, so that it can wind according to the predetermined requirements.

Tension control: The internal winding machine needs to control the tension of the winding material during the winding process to ensure the stability and quality of the winding. Through the tension sensor and tension control system, the tension of the winding material can be monitored and controlled in real time to keep it in a proper range.

Angle control: The internal winding machine often needs to precisely control the rotation Angle of the winding tool to achieve the winding requirements of specific shapes and structures. Control the rotation Angle and position of the winding tool through programming or sensor feedback to ensure the accuracy and consistency of the winding.

System monitoring and safety: The internal winding machine usually needs to monitor and protect the operating status and safety of the system. This includes monitoring and alarm of parameters such as temperature, current, and force, as well as protection and fault detection of key components such as motors and drives.

The above is a general overview of the internal winding machine control principle, the specific internal winding machine control principle may vary depending on the device model, function and application. In practical applications, according to specific needs and requirements, different control methods and technologies may be used, such as PLC programming, servo system, motion control card, etc., to achieve accurate inner winding operation.